Leak Rate & Gas Throughput Converter
Convert leak rates and gas loads between every common unit, work out the leak rate from a pressure-rise test, and see how tight your system really is.
Rate-of-rise leak test calculator
Leak-tightness classes
Typical rule-of-thumb thresholds used in industry (air/helium, mbar·L/s). Always check the specification for your product.
| Leak rate (mbar·L/s) | Pa·m³/s | sccm | Tightness | Examples |
|---|---|---|---|---|
| ≤ 0.01 | 0.001 | 0.592 | Water-tight (droplets) | Plumbing fittings, water tanks |
| ≤ 0.001 | 1×10⁻⁴ | 0.0592 | Vapour-tight | Sweat-free containers, simple housings |
| ≤ 1×10⁻⁴ | 1×10⁻⁵ | 0.00592 | Bacteria-tight | Food & pharma packaging, medical devices |
| ≤ 1×10⁻⁵ | 1×10⁻⁶ | 5.92×10⁻⁴ | Fuel / oil-tight | Fuel system components, gearboxes |
| ≤ 1×10⁻⁶ | 1×10⁻⁷ | 5.92×10⁻⁵ | Virus-tight | Blood bags, sterile barrier systems |
| ≤ 1×10⁻⁷ | 1×10⁻⁸ | 5.92×10⁻⁶ | Gas-tight | Refrigeration circuits, airbag inflators, gas valves |
| ≤ 1×10⁻⁹ | 1×10⁻¹⁰ | 5.92×10⁻⁸ | High-vacuum-tight | HV chambers, sealed sensors |
| ≤ 1×10⁻¹⁰ | 1×10⁻¹¹ | 5.92×10⁻⁹ | UHV-tight / hermetic | UHV systems, pacemakers, hermetic electronics |
Leak test methods and sensitivity
| Method | Typical minimum detectable leak (mbar·L/s) |
|---|---|
| Bubble test (immersion) | ≈10⁻³ – 10⁻⁴ |
| Pressure decay / rate of rise | ≈10⁻² – 10⁻⁵ (volume & time dependent) |
| Helium sniffer | ≈10⁻⁶ – 10⁻⁷ |
| Helium accumulation | ≈10⁻⁸ |
| Helium vacuum (spray) method | down to ≈10⁻¹² |
Understanding throughput units
A leak rate is a throughput: pressure × volume per time (pV-flow). It is proportional to the number of molecules per second entering the system, which is why it can be expressed in pressure-volume units (mbar·L/s, Pa·m³/s, Torr·L/s) or as a standard volumetric flow (sccm, slm, atm·cc/s). The terms are defined in ISO 20484, the leak-testing vocabulary standard.
To find the pressure a leak will produce in a pumped system, divide by the effective pumping speed:
p = Q / Seff. A 10⁻⁵ mbar·L/s leak on a 100 L/s turbo pump limits the base pressure to
about 10⁻⁷ mbar.
References & further reading
- ISO/TC 135. ISO 20484:2017 Non-destructive testing — Leak testing — Vocabulary. International Organization for Standardization (2017). Standard terms and units for leak rates.
- ASNT. Leak Testing (LT) — nondestructive testing method. American Society for Nondestructive Testing. Leak testing methods and personnel certification.
- NIST. Thermodynamic Metrology Group — pressure and vacuum standards. National Institute of Standards and Technology. US primary standards for pressure, vacuum and leak rate.
- K. Jousten (ed.). Handbook of Vacuum Technology, 2nd ed.. Wiley-VCH (2016). Standard reference on gas flow, conductance, pumps and gauges.
Frequently asked questions
How do I convert mbar·L/s to Pa·m³/s?
Divide by 10. 1 mbar·L/s = 100 Pa × 0.001 m³/s = 0.1 Pa·m³/s. Conversely, 1 Pa·m³/s = 10 mbar·L/s.
How do I convert mbar·L/s to sccm?
1 mbar·L/s ≈ 59.2 sccm, and 1 sccm ≈ 0.0169 mbar·L/s. sccm is referenced to standard conditions (1 atm, 0 °C), so this conversion assumes the throughput is expressed at the same temperature basis.
What is a rate-of-rise (pressure rise) leak test?
Isolate the evacuated chamber from the pump and record how fast the pressure rises. The total gas load is Q = V · Δp / Δt. A linear rise indicates a real leak; a rise that flattens out indicates outgassing or virtual leaks (trapped gas) that will eventually reach equilibrium.
What leak rate is considered gas-tight?
As a rule of thumb, a component is considered water-tight at about 10⁻² mbar·L/s, bacteria-tight at 10⁻⁴, and gas-tight at around 10⁻⁷ mbar·L/s or better. High and ultra-high vacuum systems usually require total leak rates below 10⁻⁹ to 10⁻¹⁰ mbar·L/s, which can only be verified with a helium leak detector.
Is 1 atm·cc/s the same as 1 std cc/s?
Numerically they are treated as equivalent in leak testing: 1 atm·cc/s ≈ 1.013 mbar·L/s ≈ 0.1013 Pa·m³/s. Strictly, std cc/s specifies a 0 °C reference temperature.
Related tools & resources
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